Roof tile roll forming machine

Catalog Machines à former les rouleaux Machines à former les rouleaux de tuiles métalliques

Machines à former les rouleaux de tuiles métalliques

Groupe de sociétés «Rusсana Engineering» fabrique des lignes de production de tuiles métalliques fiables, pratiques à utiliser et produisant un produit final de haute qualité.
Vous êtes libre de choisir un type de tuile moderne parmi les suivants:«Adamante», «Andalucia», «Banga», «Dune», «Country», «Panorama», «Camel 23» or traditional tile types: «Cascade», «Monterey/Super Monterey».

Si vous avez besoin d'un équipement de toiture original, nous sommes prêts à concevoir une ligne selon vos exigences et vos dessins.
Selon la performance et la fonctionnalité de la ligne pour la production de tuiles métalliques, deux types sont disponibles: «Standard», «Premium».

«STANDARD»

«PREMIUM»

Le type «STANDART» de la ligne est équipé d'une section de profilage avec deux moteurs électriques asynchrones, système de pulvérisation électronique dans la zone tampon, guillotine active qui permet d'atteindre la vitesse de production de 7-8 m/min, pour produire des carreaux métalliques avec différents étages hauteurs et longueur d'onde des profils.

Ces lignes à grande vitesse de production (9-10 m/min.) Sont bien équipées (servomoteur à entraînement, presse rapide, système de pulvérisation électronique dans la zone tampon, guillotine active, dispositif d'empilage de feuilles) et permettent de produire des tuiles métalliques avec hauteur différente des emboutis (réajustement - 1 min.) et longueur d'onde (peut être modifié avec le panneau de commande). Les sections de profilage réalisées dans les stations permettent de régler rapidement et facilement la distance entre les rouleaux en fonction de l'épaisseur requise de la tôle.

La section de laminage de tout type de ligne est constituée de 18 ou 21 trémies (stations de profilage) en fonction du paramètre donné de l'épaisseur minimale du métal.
Notre machine de couverture a des servomoteurs intégrés puissants et des réducteurs synchronisés pour chaque support de broyeur, une presse hydraulique avec une unité de lubrification par pulvérisation intégrée et un empileur de palettes à entraînement complet.
La ligne pourrait être agrandie avec une unité d'emballage enveloppant les piles de produits finis avec une pellicule plastique.

DISTINCTIVE FEATURES

Variety of metal tile types.
For today, there are lots of metal tile types.
Company «Ruscana Engineering» is ready to offer you a standard metal tile types and develop and manufacture machine to produce original look metal tile in accordance with your sketch.

«Standard» and «Premium».
Company «Ruscana Engineering» offers 2 options «Standard» and «Premium» of configuration of the roof metal tile roll forming line.
The main difference between these two options is in it's production speed.
«Standard» line has production speed 7-8 m/min, while the «Premium» line has production speed 9-10 m/min.
Increased performance is achieved through the use of servomotor as a drive, "quick press" system and a pusher that helps in automatic mode to stack final product.

3D cut.
Company «Ruscana Engineering» offers an option «3D cut».
«3D cut» allows to make a figured cut along the contour of the metal tile.
Just look and compare metal tile with «3D cut» and with a straight cut on the example of metal tile «Monterey».
Metal tile with «3D cut» looks more aesthetically and attractive.

Consistent roll forming method.
Consistent roll forming method provides high-quality roll forming of raw materials from different suppliers.
Roll forming starts from the center, gradually spreading over the entire surface of the metal sheet, thereby relieving tension in the metal.
This method allows you roll form raw materials of different quality.

Automatic control system (ACS).
Automatic control system or ACS is based on hardware Omron (Japan) which meets reliable performance.
The company «Ruscana Engineering» has developed a very user-friendly interface with various controlled parameters, such as: feeding speed, quantity/length of products, production task and many other.
The system is also equipped with alarm and error indicators and support information as well as maintenance service information.

Quality components.
Quality electronic, hydraulic and pneumatic components of the leading industry suppliers: spherical, self-centering bearing units (Askubal, Germany); hydraulic and pneumatic components (Made in Italy); electronic components (Omron, Japan).

The shafts of the rolling mill are made of solid rolled steel and is being heat treated and polished, which makes it possible to achieve a high resistance to deflection and to minimize beating.

Volume hardening of profiling rollers, allows to increase their life in 50 times

Safety.
The rolling mill zone and drive mechanisms are covered with protective covers, which ensures safe working conditions and excludes direct entry of dust, moisture and foreign objects.

Competitive price.
The price of equipment is lower than European and North American manufacturers have for similar equipment.

Warranty and post warranty service.
We are ready to manufacture equipment according to the customer's individual order.

OPTIONS

Item	Description
For Decoiler
Hydraulic mandrel expansion	Provides reliable fixation of the coil on the shaft of the decoiler.The device operates from the button.
Coil car with motion drive	This device allows you to deliver and load coil onto decoiler and recoiler. It has a lifting capacity up to 7500 kg.
Motion set, rails from 4,5 m + 4 wheel supports	This option allows to add wheels to decoiler. Decoiler moves on the rails.
Decoiler with lifting capacity 10000 kg	Cantilevered decoiler with lifting capacity up to 10000 kg.
An additional payment for Decoiler with lifting capacity 10000 kg	Additional support block increases lifting capacity of the decoiler up to 10000 kg.
For active type guillotine
Additional payment for «Guillotine 3D cut»	3D cut. Company «Ruscana Engineering» offers an option «3D cut». «3D cut» allows to make a figured cut along the contour of the metal tile. Just look and compare metal tile with «3D cut» and with a straight cut on the example of metal tile «Monterey». Metal tile with «3D cut» looks more aesthetically and attractive.
Sheet pusher with pneumatic drive (integrated into receiving table)	This module helps in automatic mode to stack final product.
Protective sliding shutters	Protective sliding shutters ensures safe working conditions and excludes direct entry of dust, moisture and foreign objects.
Emergency stop cable around the perimeter of the roll forming sectio	Is intendant for emergency stop of roll forming section.

Monterey/Super Monterey

Panorama